Industrial Exhaust Heat Shield Insulation

Heatshield Products offers economical semi-custom solutions to fully engineer exhaust jacket systems. DPF tier 4 emissions standards need new higher temperature solutions than traditional exhaust wrap.

  • Solutions for Power-Gen
  • Improve DPF and Tier 4 performance
  • OEM and aftermarket solutions
  • Design, engineering, and manufacturing
  • Universal cost-effective solutions
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Power generator plant exhaust insulation can improve worker safety, lower surrounding ambient air temperatures. Semi-custom economical solutions to fully engineer exhaust jacket systems. DPF tier 4 emissions standards need new higher temperature solutions than traditional exhaust wrap. Economical industrial heat shield solutions are listed below. Contact us for custom engineered insulation systems! We offer OEM programs and replacement equivalent to OEM parts.

Direct contact vs standoff & all metal exhaust heat shields: Standoff exhaust heat shield utilizes a gap between the pipe and heat shield. Standoff air gaps allow heat to permeate from the exhaust system and radiate outward and around the standoff heat shield. This can reduce hot spots in on the exhaust system, but can still contributes to overall engine heat. Most clamp on heat shields, just conduct heat though the metal stand off to the “cold side” of the heat shield. The same thermal conductivity dynamic also occurs with the all alloy heat shields. The hot side metal directly touches the exhaust and conducts heat to the “cold side” metal of the shield. To decouple this thermal energy, we use a textile giving our exhaust heat shields an advantage. With the Heatshield Armor, you control the direction you want the heat to go, instead of just hoping it goes the right place with a standoff heat shield.

Exhaust Heat Shield vs. Exhaust Lagging Wrap: An exhaust heat shield, such as our Heatshield Armor are usually easier to install vs. an industrial heat shield. The armor also has an outer shield to protect them after they have been installed. This guards against accidental human contact. Which can hurt personnel or even cause damage to the wrap by snagging it or causing fraying. Exhaust wraps generally reduce 40 to 50 percent of radiant pipe heat. The Heatshield Armor can reduce up to 70 percent of heat. The advantage of an exhaust wrap, is that it is a more economical exhaust insulation solution.

Heatshield Armor insulation products feature our exclusive BioCool™ technology. BioCool™ is a non-caustic, non-flammable insulator made from a bio-soluble silica. It does not cause itching and has limited smoke or smell the first time it is heat-cycled. This makes it easy to work with and will not cause irritation to personnel who may accidentally come in contact with it. Capable of withstanding 1,800-degrees Fahrenheit continuous it was developed to be a tier 4 and DPF heat shield, and can be die stamped for OEM applications.

Whether you are looking for the economical solution of an exhaust wrap, the custom fit of a heat shield exhaust jacket, or the hybrid between the two we can keep your power GenSet covered. All of Heatshield Products exhaust insulation is made right here in the USA.
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